Feature extraction of the wear label of carpets by using a novel 3D scanner

In the textile industry, the quality of carpets is still determined through visual assessment by human experts. Human assessment is somewhat subjective, so there is a need for a more objective assessment which yields to automated systems. However, existing computer models are at this moment not yet capable of matching the human expertise. Most attempts at automated assessment have focused on image analysis of two dimensional images of worn carpet. These do not adequately capture the three dimensional structure of the carpet that is also evaluated by the experts and the image processing is very dependent on the lighting conditions. One previous attempt however used a laser scanner to obtain three dimensional images of the carpet and process them for carpet assessment. This paper describes the development of a new scanner to acquire wear label characteristics in three dimensions based on a structured light pattern. Now an appropriate technique based on the local binary patterns (LBP) and the Kullback-Leibler divergence has been developed. We show that the new laser scanning system is less dependent on the lighting conditions and color of the carpet and obtains data points on a structured grid instead of sparse points. The new system is also more than five times cheaper, scans more than seven times faster and is specifically designed for scanning carpets instead of 3D objects. Previous attempts to classify the carpet wear were based on several extracted features. Only one of them - the height difference between worn and unworn part - showed a good correlation of 0.70 with the carpet wear label. However, experiments demonstrate that our approach - using the LBP technique - gives rise to promising results, with correlation factors from 0.89 to 0.99 between the Kullback-Leibler divergence and quality labels. This new laser scanner system is a significant step forward in the automated assessment of carpet wear using 3D images

Analysing wear in carpets by detecting varying local binary patterns

Currently, carpet companies assess the quality of their products based on their appearance retention capabilities. For this, carpet samples with different degrees of wear after a traffic exposure simulation process are rated with wear labels by human experts. Experts compare changes in appearance in the worn samples to samples with original appearance. This process is subjective and humans can make mistakes up to 10% in rating. In search of an objective assessment, research using texture analysis has been conducted to automate the process. Particularly, Local Binary Pattern (LBP) technique combined with a Symmetric adaptation of the Kullback-Leibler divergence (SKL) are successful for extracting texture features related to the wear labels either from intensity and range images. We present in this paper a novel extension of the LBP techniques that improves the representation of the distinct wear labels. The technique consists in detecting those patters that monotonically change with the wear labels while grouping the others. Computing the SKL from these patters considerably increases the discrimination between the consecutive groups even for carpet types where other LBP variations fail. We present results for carpet types representing 72% of the existing references for the EN1471:1996 European standard

Texture wear analysis in textile floor coverings by using depth information

Considerable industrial and academic interest is addressed to automate the quality inspection of textile floor coverings, mostly using intensity images. Recently, the use of depth information has been explored to better capture the 3D structure of the surface. In this paper, we present a comparison of features extracted from three texture analysis techniques. The evaluation is based on how well the algorithms allow a good linear ranking and a good discriminance of consecutive wear labels. The results show that the use of Local Binary Patterns techniques result in a better ranking of the wear labels as well as in a higher amount of discrimination between features related to consecutive degrees of wear

Measuring hairiness in carpets by using surface metrology

Recently, an automatic system for grading appearance retention in carpets using our own scanner and image analysis techniques was proposed. A system for carpets with low pile construction and without color patterns has been developed. Appearance changes in carpets with high pile construction were still not well detected. We present an approach based on surface metrology that extract information given by the hairs on the carpet surface. These features are complementary to the texture features previously explored. By combining both features, we expand the use of the automatic grading system including some carpets types with high pile construction

New insertion rules for a new insertion system

The new insertion device FillMax was developed by Picanol NV, Ieper/Belgium, in cooperation with the Department of Textiles of Ghent University, Ghent/Belgium, in the NIRIS project (IWT project 080642). The FillMax system consists of buffering into a sieve and inserting from a sieve. Careful timing of buffering and insertion by new insertion rules for a new insertion system (NIRIS) enables the use of all parts of the conventional weft insertion system. FillMax allows weaving mills to increase production speed by 10% without a corresponding increase in yarn tension, or allovvs weaving at the same speed with a significantly lowered air pressure at the main nozzles. Speed and peak tension reduction is based upon a frictionless mechanism and applicable to even delicate yarns. Fabric quality remains unaffected